Picsy / Scrap discharger without power supply / conveyor type

This product uses the vertical motion of the press machine to operate the belt conveyor.
It can be used for conveyance of press products such as ejecting scrap outside the die.

1. No power supply required (Reduced CO₂ emissions also contribute to promoting ISO environmental measures.)
2. Reduces belt breakage eliminates product dents, scratches and die damage.
3. Reduces setup work
4. Prevents scrap pull-in
5. Slim design
6. Improves work environments

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Drawing / Product specification

Conveyor without power supply　-picsy conveyor-

■ Components (conveyor)

No.	Name	Quantity	Remarks
①	Main body	1	ZAM steel sheet (plated)
②	Flat belt	1	Urethane/rippled/Kevlar (select one)
③	Pulley	1	Aluminum
④	Idler	1	Aluminum
⑤	Bolts	2	M 6×70
⑥	Wing brackets	2	ZAM steel sheet (plated steel sheet)

Specifications table

■ Conveyor W dimension, L dimension selection type

■ Conveyor W dimension, L dimension specification type

Maximum width	Catalog No.		W	L			Wing bracket
Maximum width	Type	Belt material	W	L			Wing bracket
W+32	Standard type PSCN-H (standard) PSCN-T (rippled) PSCN-K (Kevlar)		75 100 125 150 200 250		400※ 500 600 700 800 1000 1200 1400	450 550 650 750 900 1100 1300 1500	N (only when not required)

Maximum width	Catalog No.		W 5mm increments	L 5mm increments	Wing bracket
Maximum width	Type	Belt material	W 5mm increments	L 5mm increments	Wing bracket
W+32	Standard type PSCNH-H (standard) PSCNH-T (rippled) PSCNH-K (Kevlar)		50～75	300～1800	N (only when not required)
			80～250	405～1800
			255～400	505～1800
			505～1800	605～1800

Selection type L400 applies only for W75/100.
The W dimension is the actual width of the belt. The effective width will be 20 mm narrower with the wing brackets attached. Use caution.

■ Guidelines for Press Speed and Payload

Press speed (SPM)	Total permissible weight (kg)
Press speed (SPM)	Link shaft	Flexible shaft
50	30	15
60	25	10
70	20	8
80	15	5
100	8	3

Order

Wing brackets are equipped as standard. Specify "N" if not required.

Drawing / Product specification

■ Belt Features/Purposes

Photo	Material	Features/purposes
	H Urethane (standard)	This polyester filament belt offers many excellent properties making it suitable for conveyors, such as durability, impact resistance, chemical resistance, and oil resistance. It can be used to transport a range of products around press machines. (Steel sheets, automotive parts, electrical appliance parts, press scrap, etc.)
	T Urethane (rippled)	This standard belt features a rippled surface to prevent transported objects from easily slipping. It is ideal for carrying thin sheets, light objects, oil, and other slippery products over a slanted surface.
	K Kevlar (glass fiber)	Made from glass fiber, this belt is resistant to wear caused by the edges of steel products and offers excellent cutting resistance, wear resistance, and durability. It is suited for conveyance under extreme conditions, such as conveyance of high-tensile materials, blanking lines, and heavy scrap.

Specifications table

■ Belt (single unit) W dimension, L dimension selection type

■ Belt (single unit) W dimension, L dimension specification type

Catalog No.		W	L
Type		W	L
	Standard type PSCN-BLTH (urethane) PSCN-BLTT (rippled) PSCN-BLTK (Kevlar)	75 100 125 150 200 250		400※ 500 600 700 800 1000 1200 1400	450 550 650 750 900 1100 1300 1500

Catalog No.		W	L
Type		W	L
	Standard type PSCNH-BLTH (urethane) PSCNH-BLTT (rippled) PSCNH-BLTK (Kevlar)	50～75	300～1800
		80～250	405～1800
		255～400	505～1800
		405～500	605～1800

Selection type L400 applies only for W75/100.
For maintenance use, indicate the same W and L dimensions as indicated when the conveyor was ordered.

Order

Drawing / Product specification

■ Components(conveyor)

No.	Name	Quantity	Remarks
①	Main body	1	ZAM steel sheet (plated)
②	Flat belt	1	Urethane/rippled/Kevlar (select one)
③	Pulley	1	Aluminum
④	Idler	1	Aluminum
⑤	Bolts	2	M 6×55
⑥	Wing brackets	2	ZAM steel sheet (plated steel sheet)

Specifications table

■ Conveyor W dimension, L dimension selection type

■ Conveyor W dimension, L dimension specification type

Maximum width	Catalog No.		W	L			Wing bracket
Maximum width	Type	Belt material	W	L			Wing bracket
W+32	Thin type PSCNT-H (standard) PSCNT-T (rippled) PSCNT-K (Kevlar)		75 100 125 150 200 250		400※ 500 600 700 800 1000 1200 1400	450 550 650 750 900 1100 1300 1500	N (only when not required)

Maximum width	Catalog No.		W 5mm increments	L 5mm increments	Wing bracket
Maximum width	Type	Belt material	W 5mm increments	L 5mm increments	Wing bracket
W+32	Thin type PSCNTH-H (standard) PSCNTH-T (rippled) PSCNTH-K (Kevlar)		50～75	300～1800	N (only when not required)
			80～250	405～1800
			255～400	505～1800
			505～1800	605～1800

Selection type L400 applies only for W75/100.
The W dimension is the actual width of the belt. The effective width will be 20 mm narrower with the wing brackets attached. Use caution.

■ Guidelines for Press Speed and Payload

Press speed (SPM)	Total permissible weight (kg)
Press speed (SPM)	Link shaft	Flexible shaft
50	30	15
60	25	10
70	20	8
80	15	5
100	8	3

Order

Wing brackets are equipped as standard. Specify "N" if not required.

Drawing / Product specification

■ Belt Features/Purposes

Photo	Material	Features/purposes
	H Urethane (standard)	This polyester filament belt offers many excellent properties making it suitable for conveyors, such as durability, impact resistance, chemical resistance, and oil resistance. It can be used to transport a range of products around press machines. (Steel sheets, automotive parts, electrical appliance parts, press scrap, etc.)
	T Urethane (rippled)	This standard belt features a rippled surface to prevent transported objects from easily slipping. It is ideal for carrying thin sheets, light objects, oil, and other slippery products over a slanted surface.
	K Kevlar (glass fiber)	Made from glass fiber, this belt is resistant to wear caused by the edges of steel products and offers excellent cutting resistance, wear resistance, and durability. It is suited for conveyance under extreme conditions, such as conveyance of high-tensile materials, blanking lines, and heavy scrap.

Specifications table

■ Belt (single unit) W dimension, L dimension selection type

■ Belt (single unit) W dimension, L dimension specification type

Catalog No.		W	L
Type		W	L
	Thin type PSCNT-BLTH (urethane) PSCNT-BLTT (rippled) PSCNT-BLTK (Kevlar)	75 100 125 150 200 250		400※ 500 600 700 800 1000 1200 1400	450 550 650 750 900 1100 1300 1500

Catalog No.		W	L
Type		W	L
	Thin type PSCNTH-BLTH (urethane) PSCNTH-BLTT (rippled) PSCNTH-BLTK (Kevlar)	50～75	300～1800
		80～250	405～1800
		255～400	505～1800
		405～500	605～1800

Selection type L400 applies only for W75/100.
For maintenance use, indicate the same W and L dimensions as indicated when the conveyor was ordered.

Order

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Part Number
FLSFT-[300-2000/10]
PCCV-S
PSCN-BLTH-[75,100,125,150,200,250]-[400,450,500,550,600,650,700,750,800,900,1000,1100,1200,1300,1400,1500]
PSCN-BLTK-[75,100,125,150,200,250]-[400,450,500,550,600,650,700,750,800,900,1000,1100,1200,1300,1400,1500]
PSCN-BLTT-[75,100,125,150,200,250]-[400,450,500,550,600,650,700,750,800,900,1000,1100,1200,1300,1400,1500]
PSCN-H-[75,100,125,150,200,250]-[400,450,500,550,600,650,700,750,800,900,1000,1100,1200,1300,1400,1500]
PSCN-K-[75,100,125,150,200,250]-[400,450,500,550,600,650,700,750,800,900,1000,1100,1200,1300,1400,1500]
PSCN-T-[75,100,125,150,200,250]-[400,450,500,550,600,650,700,750,800,900,1000,1100,1200,1300,1400,1500]
PSCNH-BLTH-[50-500/5]-[300-1800/5]
PSCNH-BLTK-[50-500/5]-[300-1800/5]
PSCNH-BLTT-[50-500/5]-[300-1800/5]
PSCNH-H-[50-395/5]-[300-1800/5]
PSCNH-K-[50-395/5]-[300-1800/5]
PSCNH-T-[50-395/5]-[300-1800/5]
PSCNT-BLTH-[75,100,125,150,200,250]-[400,450,500,550,600,650,700,750,800,900,1000,1100,1200,1300,1400,1500]
PSCNT-BLTK-[75,100,125,150,200,250]-[400,450,500,550,600,650,700,750,800,900,1000,1100,1200,1300,1400,1500]
PSCNT-BLTT-[75,100,125,150,200,250]-[400,450,500,550,600,650,700,750,800,900,1000,1100,1200,1300,1400,1500]
PSCNT-H-[75,100,125,150,200,250]-[400,450,500,550,600,650,700,750,800,900,1000,1100,1200,1300,1400,1500]
PSCNT-K-[75,100,125,150,200,250]-[400,450,500,550,600,650,700,750,800,900,1000,1100,1200,1300,1400,1500]
PSCNT-T-[75,100,125,150,200,250]-[400,450,500,550,600,650,700,750,800,900,1000,1100,1200,1300,1400,1500]
PSCNTH-BLTH-[50-500/5]-[300-1800/5]
PSCNTH-BLTK-[50-500/5]-[300-1800/5]
PSCNTH-BLTT-[50-500/5]-[300-1800/5]
PSCNTH-H-[50-395/5]-[300-1800/5]
PSCNTH-K-[50-395/5]-[300-1795/5]
PSCNTH-T-[50-395/5]-[300-1800/5]

Standard Unit Price	Minimum order quantity	Standard Shipping Days ?	Components	Belt Material	Conveyor Part Thickness	Belt Dimension Selection	W (Conveyor Width) (mm)	L (Total Length of Conveyor) (mm)	L (Total Length of Shaft) (mm)
-	1	12 Days	Flexible shaft	-	-	-	-	-	300 ～ 2000
1,514.76 €	1	12 Days	Main body	-	-	-	-	-	-
-	1	12 Days	Belt (single unit)	Urethane (standard)	Standard (45 mm)	Standard length	75	400 ～ 1300	-
-	1	12 Days	Belt (single unit)	Kevlar	Standard (45 mm)	Standard length	75	400 ～ 1300	-
-	1	12 Days	Belt (single unit)	Urethane (rippled)	Standard (45 mm)	Standard length	75	400 ～ 1300	-
-	1	12 Days	Conveyor	Urethane (standard)	Standard (45 mm)	Standard length	75	400 ～ 1300	-
-	1	12 Days	Conveyor	Kevlar	Standard (45 mm)	Standard length	75	400 ～ 1300	-
-	1	12 Days	Conveyor	Urethane (rippled)	Standard (45 mm)	Standard length	75	400 ～ 1300	-
-	1	16 Days	Belt (single unit)	Urethane (standard)	Standard (45 mm)	Standard length	50 ～ 500	300 ～ 1800	-
-	1	16 Days	Belt (single unit)	Kevlar	Standard (45 mm)	Standard length	50 ～ 500	300 ～ 1800	-
-	1	16 Days	Belt (single unit)	Urethane (rippled)	Standard (45 mm)	Standard length	50 ～ 500	300 ～ 1800	-
-	1	16 Days	Conveyor	Urethane (standard)	Standard (45 mm)	Free	50 ～ 395	300 ～ 1800	-
-	1	16 Days	Conveyor	Kevlar	Standard (45 mm)	Free	50 ～ 395	300 ～ 1800	-
-	1	16 Days	Conveyor	Urethane (rippled)	Standard (45 mm)	Free	50 ～ 395	300 ～ 1800	-
-	1	12 Days	Belt (single unit)	Urethane (standard)	Thin (12 mm)	Free	75 ～ 250	400 ～ 1500	-
-	1	12 Days	Belt (single unit)	Kevlar	Thin (12 mm)	Free	75	400 ～ 1300	-
-	1	12 Days	Belt (single unit)	Urethane (rippled)	Thin (12 mm)	Free	75	400 ～ 1300	-
-	1	12 Days	Conveyor	Urethane (standard)	Thin (12 mm)	Standard length	75	400 ～ 1300	-
-	1	12 Days	Conveyor	Kevlar	Thin (12 mm)	Standard length	75	400 ～ 1300	-
-	1	12 Days	Conveyor	Urethane (rippled)	Thin (12 mm)	Standard length	75	400 ～ 1300	-
-	1	16 Days	Belt (single unit)	Urethane (standard)	Thin (12 mm)	Free	50 ～ 500	300 ～ 1800	-
-	1	16 Days	Belt (single unit)	Kevlar	Thin (12 mm)	Free	50 ～ 500	300 ～ 1800	-
-	1	16 Days	Belt (single unit)	Urethane (rippled)	Thin (12 mm)	Free	50 ～ 500	300 ～ 1800	-
-	1	16 Days	Conveyor	Urethane (standard)	Thin (12 mm)	Free	50 ～ 395	300 ～ 1800	-
-	1	16 Days	Conveyor	Kevlar	Thin (12 mm)	Free	50 ～ 395	300 ～ 1795	-
-	1	16 Days	Conveyor	Urethane (rippled)	Thin (12 mm)	Free	50 ～ 395	300 ～ 1800	-

What is a conveyor without a power supply -picsy conveyor-?

This product uses the vertical motion of the press machine to operate the belt conveyor.

No power supply required	Reduces belt breakage Eliminates product dents/ scratches and die damage	Reduces setup work
• Uses the vertical motion of the press machine to drive the belt conveyor, helping to reduce power costs. • Helps to prevent careless mistakes, such as forgetting to turn the compressor or motorized conveyor on or off. • No issues with voltage differences or the like when used overseas.	• The conveyor is stopped when the press reaches the bottom dead center, greatly reducing damage to the belt. • Products are transported by conveyor, preventing scrap from scattering, entering the press surface, or denting/scratching products. • With scrap chutes, the gradient cannot be ensured and dies could be damaged by scrap clogging. However, the use of a conveyor solves these problems.	• Spare yourself the trouble of the compressor/air piping and wiring required for air blowers. Can be used just by installing the main body and conveyor in the die/press machine. • A flexible shaft is used in the linkage area for more flexible conveyor positioning. Linking is possible even if there is a difference in level in the positions of the main body and conveyor. • Multiple conveyors can be linked to a single main body.

Prevents scrap pull-in	Slim design	Improves work environments
• Wing brackets are equipped as standard on both sides of the conveyor to prevent scrap from being pulled into the belt. This can also reduce malfunctions such as belt snapping.	• Conveyor area has a slim design (minimum thickness 12 mm). (thin type)	• Prevents oil adhered to scrap from splattering in the work environment, keeping floors and air clean. Overturning prevention helps to keep workers safe. • Eliminating the loud noise of air blowing is also an effective environmental measure for workplaces. • Reduced CO₂ emissions also contribute to promoting ISO environmental measures.

Drive Structure

The vertical motion of the press machine is transmitted to the lower unit via the upper unit mounted to the die (upper die).
The lower unit converts vertical motion to rotating motion, driving the belt conveyor linked to the shaft.

Conveyor without power supply -picsy conveyor-

Components

Main body

PCCV-S

The upper unit and lower unit form a set.

Maximum stroke length: 70 mm
＊ Always use at 70 mm or lower.

Conveyors

Two conveyor types are available: standard type (45 mm thick) and thin type (12 mm thick).
Three belt types are available: urethane (standard), urethane (rippled), and Kevlar (glass fiber).

Conveyor Part Thickness 45 mm (Standard)

Conveyor Section Thickness 12 mm (Thin)

Catalog No.: Type-Belt material

Conveyor W dimension, L dimension selection type		PSCN-H PSCN-T PSCN-K	(Belt type: standard) (Belt type: rippled) (Belt type: Kevlar)
Conveyor W dimension, L dimension specification type		PSCNH-H PSCNH-T PSCNH-K	(Belt type: standard) (Belt type: rippled) (Belt type: Kevlar)

Conveyor W dimension, L dimension selection type		PSCNT-H PSCNT-T PSCNT-K	(Belt type: standard) (Belt type: rippled) (Belt type: Kevlar)
Conveyor W dimension, L dimension specification type		PSCNTH-H PSCNTH-T PSCNTH-K	(Belt type: standard) (Belt type: rippled) (Belt type: Kevlar)

Conveyor without power supply -picsy conveyor-

Belts

Three types are available: urethane (standard), urethane (rippled), and Kevlar (glass fiber).

Photo	Material	Features				Main uses
Photo	Material	Oil resistance	Slip resistance	Cut resistance	Wear resistance	Main uses
	H Urethane (standard)	◎	△	○	○	Product conveyance in press machine areas Steel sheets, automotive parts, scrap, etc.
	T Urethane (rippled)	◎	◎	○	○	Conveyance of thin sheets, light objects, etc. Conveyance on reverse gradient is also possible
	K Kevlar (glass fiber)	◎	○	◎	◎	Conveyance of high-tensile materials and heavy scrap

Shafts/Couplings

Use either a link shaft or flexible shaft for linking.
The flexible shaft includes integrated couplings. If using a link shaft, two separate couplings are required.

Flexible shaft (for picsy Conveyor only)
FLSFT

Link shaft (MISUMI standard part)
SFMR

Coupling (MISUMI standard part)
XGS-34CS-15-15

Installation Example

Press machine: Single-shot press (150 t)
Press speed: SPM10
※ Previously used scrap box (manual disposal)

Press machine: Progressive press (300 t)
Press speed: SPM50
※ Previously used scrap chute and air cylinder

Press machine: Servo press (110 t) automated line
Press speed: SPM42
※ Previously used air blow

Cost/Properties Comparison by Scrap Ejection Method (at MISUMI partner plant)

Comparison items		Scrap ejection method and overview
		Air blow	Motorized conveyor	Conveyor without power supply -picsy conveyor-
		Requires metal plate chute and piping installation. Nozzles blow air toward the scrap drop position.	A conveyor is placed inside the die to eject scrap. The motor section protrudes, so mounting space is somewhat restricted.	Uses a dedicated conveyor and is mounted on a dedicated unit. Uses the vertical drive of the press to operate without a power supply.
Initial costs (JPY 10,000)		10 ～ 14	20 ～ 25	20
Running costs (JPY 10,000/month)	Power costs	70 ～ 80	2 ～ 3	0 (100% reduction)
Running costs (JPY 10,000/month)	Setup costs	30 ～ 40	80 ～ 100	0
Product dents/scratches and die damage		Scrap scattering/contamination	◎	◎ (quality improved)
Work environment		Noise, oil splattering, scattering	Workers forget to turn power ON/OFF	◎ (work environment improved)
Setup work		Piping	Wiring	◎ (setup reduced)
Ejection issues		Scattering/clogging	◎	◎ (no noise/oil splattering)
Mounting space		Complicated compressor piping	△ (cannot be installed if spacer block is low)	◎ (can also be installed in die)
CO₂ emissions		17 t/year	0.07 t/year	0 (100% reduction)

[Basic Information]

300 t class progressive die. Scrap chutes installed in three locations.
Operates for eight hours/day, 25 days/month.
Hourly charge calculated as JPY 4,000.

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Basic Attributes

Components
- Belt (single unit)
- Conveyor
- Flexible shaft
- Main body
Clear
Belt Material
- Kevlar
- Urethane (rippled)
- Urethane (standard)
Clear
Conveyor Part Thickness
- Thin (12 mm)
- Standard (45 mm)
Clear
Belt Dimension Selection
- Free
- Standard length
Clear
W (Conveyor Width)(mm)
75

100

125

150

200

250
[50-500/5mm Unit(s)]
Clear
L (Total Length of Conveyor)(mm)
400

450

500

550

600

650

700

750

800

900

1000

1100

1200

1300

1400

1500
[300-1800/5mm Unit(s)]
Clear
L (Total Length of Shaft)(mm)
[300-2000/10mm Unit(s)]
Clear
Type
- FLSFT
- PCCV-S
- PSCN-BLTH
- PSCN-BLTK
- PSCN-BLTT
- PSCN-H
- PSCN-K
- PSCN-T
- PSCNH-BLTH
- PSCNH-BLTK
- PSCNH-BLTT
- PSCNH-H
- PSCNH-K
- PSCNH-T
- PSCNT-BLTH
- PSCNT-BLTK
- PSCNT-BLTT
- PSCNT-H
- PSCNT-K
- PSCNT-T
- PSCNTH-BLTH
- PSCNTH-BLTK
- PSCNTH-BLTT
- PSCNTH-H
- PSCNTH-K
- PSCNTH-T
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