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  • Helpful application examples for mechanical engineers.

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  • Online application library with a range of ideas for all manufacturing industries.
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  • MISUMI may not offer all parts in each application design. Available parts can only be purchased separately not as a unit shown in each application design.
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No.000004 Free angle soldering fixture
Good IDEA!
12

Easy one-touch workpiece holding mechanism

Related Category

Guide Plunger

Guide Plunger
Product name Guide Plungers/With Hexagon Socket
Model number GPX4
Characteristics The workpiece is clamped from the side by spring force.
* Orange colored cells in the table below indicate the part numbers that were actually used in this app. example.
Selection criteria | Available sizes | Performance info.

Selection criteria

Suitable as a side clamp unit.

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Available sizes

■Guide Plunger

Load type Main body Pin Spring Knob
Material Surface treatment Material Surface treatment Material Material
For light loads Alum. Alloy Clear
Anodize 		EN 1.1191 Equiv. Electroless
nickel plating 		EN 1.4301 Equiv. Polyacetal
For heavy loads
For extra heavy loads

■Sizes and Dimensions

Pin Main body
Stroke Tip screw hole Diameter Free length Length Overall width Overall height
DIA. (Coarse) Hole depth
6 M4 8 Ø8 22 18 26 24.5
10 M5 10 Ø10 27 32 35 35

* Please see the product pages for shape details and dimensions.

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Performance info.

■ Spring load (N) of Guide Plunger

Load type min max
For light loads 0.6 2.5
For heavy loads 0.9 3.8
For extra heavy loads 1.4 5.9

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Magnet

Magnet
Product name Magnets - Countersink with Holder
Model number HXCS10
* Orange colored cells in the table below indicate the part numbers that were actually used in this app. example.
Selection criteria | Available sizes | Performance info.

Selection criteria

Suitable for temporary fixing parts.

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Available sizes

■Magnet Countersunk with holder Round type

■Sizes and Dimensions

Configuration Holder Magnet Heat resistant temperature Magnetic pole
Round Square Rectangular Material Surface treatment Material Surface treatment Front Back
○ ○ ○ EN 1.0038 Equiv. Nickel plating Neodymium magnet Nickel plating 80°C N S
○ - - S N
○ - - Heat resistant Neodymium magnet 150°C N S
Diameter
Short side length 		Long side length
(Rectangle) 		Thickness Accessory (Stainless steel flat head screw)
Round ･ Square Rectangle
8 15 4 M2.5 - 8 x 1pc. M2.5 - 8 x 2pc.
10 20 5 M3 - 10 x 1pc. M3 - 10 x 2pc.
12 25 6 M3 - 10 x 1pc. M3 - 10 x 2pc.
15 30 6 M4 - 12 x 1pc. M4 - 12 x 2pc.
20 40 7 M5 - 15 x 1pc. M5 - 15 x 2pc.
25 50 8 M6 - 16 x 1pc. M6 - 16 x 2pc.

* Please see the product pages for shape details and dimensions.

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Performance info.

■Magnet (Countersunk with holder) attraction force and surface magnetic flux density.

Diameter
Short side length 		Attraction force (N) Surface magnetic flux density
Round Square Rectangle Gauss (G)
8 3.9 7.8 17.6 1200 ~ 3900
10 5.8 19.6 39.2 1500 ~ 4000
12 15.7 29.4 68.6 3200 ~ 4000
15 24.5 49 98.1 3800 ~ 4000
20 58.8 127.5 230.5 3800 ~ 4000
25 152 181.4 294.2 3700 ~ 4000

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Camera Screw

Camera Screw
Product name Set screws for CCD Cameras
Model number LCK12
Characteristics Can be used on camera body tap.
* Orange colored cells in the table below indicate the part numbers that were actually used in this app. example.
Selection criteria | Available sizes

Selection criteria

Metric tool can be used since the threads are UNC but the head is Metric.

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Available sizes

■Camera screw

Screw DIA.
(Inch ･ Coarse) 		Under head
length 		Screw head Material Surface treatment
O.D. Height Tool he x size
1 / 4 - 20UNC 8 Ø10 6 5 EN 1.4567 Equiv. Passivated
12

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IDEA NOTE A mechanism for easy workpiece setup

Workpiece is setup only with guide plunger lever operation. The cover is rotated 90 deg. And retained with a magnet before soldering operation.

IDEA NOTE Camera platform (Can be rotated)

The ball joint of the platform can be rotated 360 deg., and the fixture can be positioned at any angle.

IDEA NOTE Use magnet to secure cover.

Prevents the cover from moving when the fixture is slanted.

  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
    4. Disclaimer of Warranty
    ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
    Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances).
    5. Policy of Third Parties
    You may be required to separately agree to third party's policies if you use third party software to create or browse the Data or use a third party’s CAD data. In this case, the Company does not assume any responsibility for defects of such CAD data or the software of the third party or violation of their rights. Understand them before use.

    CAD Data Download (Unit Assembly)

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    Click the Good IDEA! button when this application example is helpful.


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    Cautions on the CAD data

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. The CAD data unit assembly consists of sub-assemblies.
      Each sub-assembly unit can be used as it is or can be edited.

      3. * The part in the frame is a sub-assembly unit.

    3. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    4. The Data including the third-part components are made by the Company.

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  • * Unit assembly CAD data consists of some sub-assemblies.
       Each sub-assembly unit can be used as it is or can be edited.

Application Overview

Purpose

  • A fixture to hold a workpiece for soldering.
  • Soldering hard to reach locations

Points for use

  • Manual mechanism with guide plunger and cover.

Target workpiece

  • PC board unit
    External dims. W14.5 x D115 x H25
    Workpiece weight: 60g

Design Specifications

Operating Conditions or Design Requirements

  • Guide plunger stroke: 6mm
  • External dimensions: W100 x D200 x H110
  • Cover rotation 90°
  • Cover is retained with a magnet

Required Performance

  • Workpiece retaining load: 5N
  • A spring satisfying the workpiece retaining load when a constant of 0.75N/mm is used.

Selection Criteria for Main Components

  • Guide Plunger
    • Extra heavy load type that satisfies the workpiece retaining load.

Design Evaluation

Verification of main components

  • Verify that the guide plunger can retain the workpiece.
  •  Spring load
    • Formula: Reaction force F = kx + s
    • Assumed load: F = 5N
    • Initial load: S = 1.4N
    • Assumed deflection during compression: x = 4.8mm
    • Spring constant: k = (F - S) / x = (5 - 1.4) / 4.8 = 0.75N/mm
    • A guide plunger with 6mm stroke and 1.4 ~ 5.9N load

Other Design Consideration

  • A guide plunger is used to secure the workpiece when the top surface cannot be clamped.
  • The plastic cover has a square hole that allows access to the soldering location while protecting the rest of the workpiece.

Explore Similar Application Examples

Page - / -

Part List

No. Part Name Sample picture MISUMI Part Number
For Price and Days to ship click on Part No. 		Quantity
1 Spring Side Clamps GPX4 1
2 Spring Side Clamps GPF-20 1
3 Aluminum Hinges HHPSNC5 2
4 Magnets HXCS10 2
5 Setscrews for CCD Cameras LCK12 1
6 Socket Head Cap Screws - with Spring Washer SCBZ4-15 4
  • The part list above contains only MISUMI parts.
    The list of parts and machined products of other manufacturers than MISUMI can also be downloaded by part list download (CSV).
  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
    4. Disclaimer of Warranty
    ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
    Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances).
    5. Policy of Third Parties
    You may be required to separately agree to third party's policies if you use third party software to create or browse the Data or use a third party’s CAD data. In this case, the Company does not assume any responsibility for defects of such CAD data or the software of the third party or violation of their rights. Understand them before use.

    CAD Data Download (Unit Assembly)

    CAD Data Download: File Format
    生成

    Thank you for downloading the data.

    Click the Good IDEA! button when this application example is helpful.


    This data is utilized in order to list more useful application examples in the future.

    Good IDEA!

    Cautions on the CAD data

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. The CAD data unit assembly consists of sub-assemblies.
      Each sub-assembly unit can be used as it is or can be edited.

      3. * The part in the frame is a sub-assembly unit.

    3. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    4. The Data including the third-part components are made by the Company.

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